OT  •  IIoT  •  Edge AI  •  Digital Twins

Engineering the bridge between the factory floor and the cloud.

Junus Technologies & Solutions designs and delivers industrial automation, IIoT, and Edge AI systems for manufacturers who need real machines talking reliably, securely, and in real time to real software.

20+Years of OT & Automation Engineering
6Industries Served
20+Products Architected
4Countries Delivered In
Domains of practice:
Pulp & PaperAutomotiveShipbuilding & Marine TextileFinTechDefence

What We Do

End-to-end engineering, from sensor to server room

Eight practice areas covering the full OT-to-cloud stack — mixed and matched to the problem in front of you, not sold as a one-size-fits-all platform.

DCS / SCADA Architecture

Control-system re-architecture and modernization for OT products, using model-based systems engineering (MBSE/SysML) for auditable, maintainable designs.

MES / ERP Integration

Shop-floor-to-enterprise integration that connects production data to planning systems — eliminating manual re-entry and closing the loop on quality and dispatch.

IIoT & Industry 4.0

Edge-to-cloud IIoT pipelines — sensor acquisition, protocol bridging (OPC UA / Modbus / MQTT), and historian-grade data pipelines for real-time analytics.

Edge AI & TinyML

INT8-quantized on-device inference for microcontroller-class hardware (ESP32-class edge nodes) — real-time classification without a round trip to the cloud.

Digital Twin Engineering

Event-driven digital twins that stay synchronized with live telemetry — not static 3D replicas — with a real feedback path back to decision-makers.

OT Cybersecurity

Secure-by-design network architecture aligned to ISA/IEC 62443 and NIST CSF — segmentation, least-privilege access, and secure firmware update paths for edge devices.

Cloud & AWS IoT

Serverless ingestion and processing (AWS IoT Core / Lambda), relational and time-series data stores, and low-bandwidth telemetry design for constrained links.

Full-Stack & Microservices

Production-grade application layers — Node.js, .NET, and mobile (Flutter/Dart) — for the dashboards, portals, and APIs that sit on top of the OT/IoT layer.

Where We've Worked

Cross-domain by design

Automation problems repeat across industries more than people expect. That cross-domain pattern-matching is a large part of the value we bring.

Pulp & Paper

Quality-control system architecture, real-time sensor pipelines for frames, scanners, and moisture/ash measurement.

Automotive & Wire Harness

PLC-integrated inspection systems, weld-quality deep learning, 3D harness and MEP layout automation.

Shipbuilding & Offshore

PLM/ERP platforms for block management, offshore drawing automation, and structural CAD data pipelines.

Textile Manufacturing

MES/ERP-integrated production automation — measurable reductions in material waste and gains in throughput.

FinTech

Microservices payment infrastructure built for transaction volume and PCI DSS compliance.

Defence & Simulation

3D simulation and visualization systems for specialized engineering and training use cases.

Applied Research

Bio-Digital Twin & Edge AI Infrastructure

An active R&D initiative at Junus, developed alongside graduate dissertation research (M.Tech, Software Systems), demonstrating our edge-to-cloud engineering approach end to end:

  • Edge: dual-core microcontroller firmware performing on-device DSP and INT8 TinyML inference in real time.
  • Telemetry: Protocol Buffers over MQTT/TLS 1.3 — an 80% payload reduction versus JSON, measured, not estimated.
  • Cloud: a serverless digital-twin engine that ingests each event, runs a live simulation, and returns a decision-support recommendation.

A working example of the kind of edge-to-cloud architecture we design for clients — built, measured, and documented, not a slide-deck concept.

Who's Behind Junus

R. Shanmugaraj — Founder & Principal Consultant

Junus Technologies & Solutions is built around 20+ years of hands-on OT and industrial automation engineering — spanning DCS/SCADA architecture, MES/ERP integration, AI-driven quality inspection, and IIoT platform design for manufacturers across Pulp & Paper, Automotive, Shipbuilding, Textile, FinTech, and Defence.

That industrial-floor background is now paired with hands-on Edge AI, TinyML, and cloud digital-twin engineering — the two disciplines most consultancies offer separately. Delivery experience spans engagements across India, the UK, South Korea, and Ireland, working with teams from 5 to 22 engineers.

MBSE / SysML (IBM Rhapsody) ISA/IEC 62443 TOGAF-aligned Architecture AWS IoT Core / Lambda

Let's Talk

Have an OT, IIoT, or Edge AI problem worth solving properly?

Tell us what you're working with and what's not working yet. We'll reply with a straight answer, not a sales script.

service@junus.co.in +91-99520 66982 Chennai, Tamil Nadu, India  ·  Remote-friendly worldwide